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» Film-Tech Forum ARCHIVE   » Operations   » Film Handlers' Forum   » Which is best... Old Xenon Lamp, or New? (Page 1)

 
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Author Topic: Which is best... Old Xenon Lamp, or New?
Joe Schmidt
Expert Film Handler

Posts: 172
From: Billings, Montana, USA
Registered: Apr 2001


 - posted 04-09-2001 03:36 AM      Profile for Joe Schmidt   Email Joe Schmidt   Send New Private Message       Edit/Delete Post 
Well, I finally got up enough nerve to start my first topic on Film-Tech. Sometimes I am guilty of saying things that cause me to get Shot at Sunset... they don't even wait for the dawn!

Sooooo, here goes.

This must begin with the story of a twin that had Cinemecchanica V8 projectors with the 13,000' reels and 1KW xenons -- VERTICAL -- with excellent ventilation. The lamphouses barely even got slightly warm to the touch.

The daily routine, which I had some influence in establishing as I was the projectionist there for about a year shortly after it opened, was to switch on both lamps only ONCE at the first show, then they stayed on the rest of the day. This minimized ignitions, and I have always had the belief that if you can run with minimal ignitions, your bulb will last longer. Naturally this also requires that one be in attendance to close the hand dowser as each show ends.... so maybe it wouldn't work the way things are done today.

The last time I checked, 1983? not one, but BOTH of these xenon bulbs were still going with about 28,000 hours on one and a smidge over 30,000 on the other.

The screen illumination gradually became weaker, of course, but it was my favorite theatre to see a movie in, with its fast lenses and razor-sharp screen image. Color quality was excellent.

This has helped to cement in place my personal preference for a smaller-sized screen with a razor-sharp picture over big-screen-itis with a xenon that's so bright it causes flicker. Oliver! was a movie that looked especially good, and my dvd copy that I enjoy today is similar as to color balance and sharpness.

Many of the folk here are probably familiar with the phenomenon that people won't know what is wrong precisely with a given house; just that every time they attend; go home with a headache. And might not want to go back.

A brand-new xenon bulb can be extremely bright and may need to be run with lower current for a while. This calls to mind another nice thing about the Cinemecchanica xenon power supplies: you just turned the large round wheel on top to adjust... sooooooo simple! The entire system was simply a delight to work with.

Thus, I offer for argument that Old Lamp is better, with a mellifluous light, not too bright, and easy on the eyes!

And you sure can't complain about 28,000 hours, either!

Will look forward to the consensus of opinion here.

Theatres should be nice places to see movies in, but we have no theatres here in Billings, thus it's going on 12 years now since I saw a movie in one. Occasionally I'll catch a show in Denver or another city when I'm there, but not often.

j.


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Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 04-09-2001 09:53 AM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
Hi Joe,
Welcome to Film-Tech. We all appreciate you're signing up here and look foreword to more posts form you.
Screeen brightness should be 16 foot lamberts plus or minus 2 foot lamberts. This has been the industry standard for years. On some I.B. Tech prints its recommended to have even more light than 16 due to the density of some of these prints. I think GWTW was one that reccomended 18 to 20 foot lamberts if possible. Also entire runs of prints are struck for certain levels of light as well, say 14fl, so they looik good on the average screen and installation. The Director Of Photography and Director usually decide what density to make final release prints at.
Running those lamps to 30K hours is nonsense and dangerous. Although I would change them out there are several prople here on Film-Tech that refuse to touch a lamp if it goes 20% past its rated hours of life(they get more service calls this way). Also if these are the vertical lamps that have glass mirrors and you do have a lamp explosion, the cost of replacing the mirror would be well more than the next 4 new xenon lamps.
Just my 2 cents worth.........
Mark @ GTS
mark@getgts.com www.getgts.com


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John Pytlak
Film God

Posts: 9987
From: Rochester, NY 14650-1922
Registered: Jan 2000


 - posted 04-09-2001 09:58 AM      Profile for John Pytlak   Author's Homepage   Email John Pytlak   Send New Private Message       Edit/Delete Post 
Joe said: "The screen illumination gradually became weaker, of course".

Running a xenon lamp until it can't meet the SMPTE standard and is on the verge of explosion is "Penny wise and pound foolish".

------------------
John P. Pytlak, Senior Technical Specialist
Worldwide Technical Services, Entertainment Imaging
Eastman Kodak Company
Research Labs, Building 69, Room 7419
Rochester, New York, 14650-1922 USA
Tel: 716-477-5325 Cell: 716-781-4036 Fax: 716-722-7243
E-Mail: john.pytlak@kodak.com
Web site: http://www.kodak.com/go/motion


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Jerry Chase
Phenomenal Film Handler

Posts: 1068
From: Margate, FL, USA
Registered: Nov 2000


 - posted 04-09-2001 10:29 AM      Profile for Jerry Chase   Author's Homepage     Send New Private Message       Edit/Delete Post 
I'll play devil's advocate here, and say that there is a wide variation in the quality of lamps, and that we cater to the lowest common denominator for reasons of safety. I've heard of some lamps lasting into the range of hours described, although with a lot of darkening on the inside of the glass.

My point is that this bulb, if it has not darkened and is in otherwise good condition, may be no more dangerous than an off-brand bulb that is approaching the end of the warantee period. Each bulb needs to be treated on its own merits. The early xenon lamps we ran in a vertical position usually began darkening at 1 1/2 to 2 times the warantee period and were only pulled when the condition of the lamp began to look bad or there were the telltale striking problems.

That said, I suspect the bulb in question is nearly black and has severely pitted electrodes. If that is the condition, I too would recommend immediate replacement.

I also recognize that any bulb is subject to catastophic failure, but my experience has been the most likely time for an explosion is within the first 200 hours of insertion.

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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 04-09-2001 07:54 PM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
Since it is a verticle lamp you probably have a rather expensive glass reflecor there which cost far more than the lamp
Also the quartz envelope undergoes a decay process called devitrification that is a structural weakening
use common sense. If the lamp is used for just its warranty it is costing around a $1.00 per hour to run. THe single cheapest expense in the operation of the theatre

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Bob Maar
(Maar stands for Maartini)


Posts: 28608
From: New York City & Newport, RI
Registered: Feb 2001


 - posted 04-09-2001 07:59 PM      Profile for Bob Maar   Author's Homepage   Email Bob Maar   Send New Private Message       Edit/Delete Post 
I love you guys!

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Joe Schmidt
Expert Film Handler

Posts: 172
From: Billings, Montana, USA
Registered: Apr 2001


 - posted 04-10-2001 02:52 AM      Profile for Joe Schmidt   Email Joe Schmidt   Send New Private Message       Edit/Delete Post 
Birds without a head, in the cage without a door... is perhaps a way to describe these two bulbs!

I thought there would be a general reaction along the feelings you guys have expressed. By the way, they were Osram bulbs, and no, I am not being paid anything for this endorsement!

Somewhere between 2-4,000 hours, we WERE starting to wonder a little, and most assuredly the question came up of: If the bulb explodes it will shatter the glass reflectors [there were 2, I think] and that will be expensive; so we checked into the cost of spare reflectors and then did some more figgerin'.

A calculated risk to be sure, but we were already well on the winning side of the equation. The decision was to order in one set of replacement glass reflectors and a second spare Osram bulb, all kept in the booth. Life went on, and the hour counters kept ticking... a little like a time bomb, but you couldn't hear the ticks while the projectors were running... so, "What? Me Worry?" Besides, I didn't have to stay in the booth anyway, so I felt my risks of a heart attack if/when the bulb blew up were minimal.

My memory is a little faded now, but I think somewhere around 7-8000 hours I did another calculation, and the cost per hour of xenon light was down to under 25 cents, and dropping steadily! About this time I moved on to another house. Years went by. The bulbs kept going until the little twin finally closed, unable to meet exorbitant demands for unreasonable rents. It was in a shopping center.

IMPORTANT =====> the picture on both screens was of excellent visual quality, still beautifully sharp and the theatres had a good reputation for their screen quality.

Mark, John and Jerry, I certainly agree as to the value of standards. They give us something to go by, surely, but should not become dictatorial in and of themselves in all situations, and I offer up this story as an example of something that didn't meet standards, to be sure, but certainly worked well! I've always had 20-20 vision and know a good sharp picture when I see it, and have "golden ears" from a lifetime of listening to classical music.

It is also possible to have a dolby system tuned up perfectly according to specs and the instruments, and in the house it sounds awful. From this point it becomes an "art."

For my next post, I think I'll tell the story of the porno house with the Altec A2 speaker system on stage, and what I did.

j.



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John Pytlak
Film God

Posts: 9987
From: Rochester, NY 14650-1922
Registered: Jan 2000


 - posted 04-10-2001 07:09 AM      Profile for John Pytlak   Author's Homepage   Email John Pytlak   Send New Private Message       Edit/Delete Post 
Joe said: " I certainly agree as to the value of standards. They give us something to go by, surely, but should not become dictatorial in and of themselves in all situations, and I offer up this story as an example of something that didn't meet standards, to be sure, but certainly worked well!"

SMPTE standards are voluntary, and not "dictatorial". But the artists who make movies decide on the "look" of their art in lab screening rooms that are carefully maintained to match the 16 footlambert aim specified in SMPTE 196M. Showing those same films in a theatre at much lower screen luminance MAY look acceptable, but it doesn't reflect what the director and cinematographer intended. Compared to proper screen luminance, a picture with flat highlights, dull colors and murky shadows isn't "working well".

I presented a demo "Brighter is Better" at ShoWest and SMPTE that clearly showed the loss of quality that occurs in underlit theatres:
http://www.kodak.com/US/en/motion/newsletters/reel/spring98/pointers.shtml
http://www.kodak.com/US/en/motion/newsletters/notes/march2000/pytlak.shtml

To evaluate proper light level, you must MEASURE it. The eye quickly accomodates to low light levels, so the images look "okay". But put up against an image projected at the proper light level, the difference in quality is obvious!

------------------
John P. Pytlak, Senior Technical Specialist
Worldwide Technical Services, Entertainment Imaging
Eastman Kodak Company
Research Labs, Building 69, Room 7419
Rochester, New York, 14650-1922 USA
Tel: 716-477-5325 Cell: 716-781-4036 Fax: 716-722-7243
E-Mail: john.pytlak@kodak.com
Web site: http://www.kodak.com/go/motion

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Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 04-10-2001 04:31 PM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
Joe,
I don't think we really want to hear what you did IN that Altec A-2 .
There were quite a few A-2's in Chicago. One that comes to mind is at the Patio Theater. There is actually a brick enclosure built onto the back of the shallow stage there to accomodate the monster. The place was built in the late 20's.
Mark @ GTS


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Joe Schmidt
Expert Film Handler

Posts: 172
From: Billings, Montana, USA
Registered: Apr 2001


 - posted 04-10-2001 05:02 PM      Profile for Joe Schmidt   Email Joe Schmidt   Send New Private Message       Edit/Delete Post 
Shame... Mark, how dare you insinuate such a thing? What you imply isn't what happened at all! Old-timers here will enjoy the post... later. Today I'm sending a new thread about Pearl Harbor.

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Antonio Marcheselli
Phenomenal Film Handler

Posts: 1260
From: Florence, Italy
Registered: Mar 2000


 - posted 04-10-2001 05:40 PM      Profile for Antonio Marcheselli   Author's Homepage   Email Antonio Marcheselli   Send New Private Message       Edit/Delete Post 

30.000 hours????? Is it possible?
I think that after 30.000 hours (7.5 Xenon bulbs at 4000 hours) the money saved can cover the money for a new mirror and eventually others damages...
But If I have a 30.000 hours lamp into my lamphouse, I would not stay near that damn timer bomb...

Bye
Antonio

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Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 04-10-2001 08:35 PM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
Hey Joe, I was just kidding.........please accept my appology.........
Ya gotta understand that if there is some kidding around to do here then I'm the one to do it. I'll be in Billings soon and we should get together. Lets have the A-2 post! And can you tell me if station KBMY is still on the air there?
Mark


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Robert Throop
Master Film Handler

Posts: 412
From: Vernon, NY USA
Registered: Jun 99


 - posted 04-11-2001 11:10 AM      Profile for Robert Throop   Email Robert Throop   Send New Private Message       Edit/Delete Post 
Mark,
I had a friend who was with RCA Service starting in 1928. He was sent to Chicago and arrived on Valentine's Day 1929. He got a call from the Patio theatre complaining of "unintelligible sound". When he got there he found they were running a foreign language film. The projectionist's response? " I can't understand it,can you?".
He was then offered a beer.
My friend, Dean Wallace passed away a couple of years ago at the age of 100.

------------------
Bob Throop

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Stefan Scholz
Expert Film Handler

Posts: 223
From: Schoenberg, Germany
Registered: Sep 1999


 - posted 04-12-2001 02:59 AM      Profile for Stefan Scholz   Author's Homepage   Email Stefan Scholz   Send New Private Message       Edit/Delete Post 
Keep i n mind, with bulbs beeing warranted for 2000 hours, the design life is significantly higher. Every bulb has to reach the warranty life, to avoid costs. A premature failiure of a bulb could not be corrected, unlike automobiles. So each individual bulb must reach at least 2k hrs., even under worse than published requirements, and with 15 min changeover operation.
This would normally lead to a designed life of 6000+ hours.
What limits the life of discharge lamps is the thermal stress during during arc buildup and cooldown, as well as the careful design of the power supply and thermal conditionds during run.
If theese are perfectly maintained, and the bulb is struck only once a day (one strike will reduce usable life about 1.5 hrs) you could run XEnons for quite some times.
A friend of mine in professional show lighting always prefers used Xenons to brand new ones ("lesser explosion hazazd, as they were oK before"), and has sometimes reached lifespans of 8 k hrs.
I have also found theatre bulbs (OSRAM) that was installed in 1978, and run for 12 k hrs, until we found it, and recommended a change due to safety reasons. What happened? The new bulb he had (ORC) exploded after 40 seconds.
With close look at the quartz envelope for recrystallation and blackening, good power suplly and minimum starting numbers, you could run discharge lamps quite a while.

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Joe Schmidt
Expert Film Handler

Posts: 172
From: Billings, Montana, USA
Registered: Apr 2001


 - posted 04-12-2001 04:06 AM      Profile for Joe Schmidt   Email Joe Schmidt   Send New Private Message       Edit/Delete Post 
There have been other documented instances of Osram bulb life in CineM vertical applications as I described at the top of this thread, but it's waaaay back in history now. Never forget that I'm an Obsolete Person, particularly in my beliefs that complexes need projectionists instaed of teenage popcorn shovelers.

I have never been able to understand why, with these facts known... wouldn't lots of screens be equipped with vertical Osram bulbs? Probably because those corporate types at the top are all ----[CENSORED]---- and the unprintable words have been expressed many times in other posts here so I'll leave it at that.

"Further affiant sayeth naught."

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