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Author Topic: Metal shavings
Mike Jones
Expert Film Handler

Posts: 108
From: Birmingham, MI, USA
Registered: Jul 2000


 - posted 07-19-2001 02:28 PM      Profile for Mike Jones   Email Mike Jones   Send New Private Message       Edit/Delete Post 
I've got a Century SA-TA projector and was just wondering what could cause it to have metal shavings?

Thoughts?

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John Pytlak
Film God

Posts: 9987
From: Rochester, NY 14650-1922
Registered: Jan 2000


 - posted 07-19-2001 03:07 PM      Profile for John Pytlak   Author's Homepage   Email John Pytlak   Send New Private Message       Edit/Delete Post 
Need more specific information. Where exactly are the shavings being seen? Describe the shavings -- color, size, are they attracted to a magnet? Any other symptoms -- scraping sound, binding of gear train, problems with projected image? How long has the problem been occuring?

------------------
John P. Pytlak, Senior Technical Specialist
Worldwide Technical Services, Entertainment Imaging
Eastman Kodak Company
Research Labs, Building 69, Room 7419
Rochester, New York, 14650-1922 USA
Tel: 716-477-5325 Cell: 716-781-4036 Fax: 716-722-7243
E-Mail: john.pytlak@kodak.com
Web site: http://www.kodak.com/go/motion

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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 07-19-2001 09:58 PM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
A fast bet is a misaligned intermitent shoe

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Mike Jones
Expert Film Handler

Posts: 108
From: Birmingham, MI, USA
Registered: Jul 2000


 - posted 07-20-2001 04:11 AM      Profile for Mike Jones   Email Mike Jones   Send New Private Message       Edit/Delete Post 
The shavings are happening right at the film gate and are very small, almost dark blue. Not sure if they are magnetized, as I am now at home.

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Michael Hunt
Film Handler

Posts: 63
From: Gloucester, Gloucestershire, UK
Registered: Feb 2001


 - posted 07-20-2001 09:54 AM      Profile for Michael Hunt   Author's Homepage   Email Michael Hunt   Send New Private Message       Edit/Delete Post 
Hmm,

It could be that what you have here is the remains of gunk that has built up in the gate, and been 'baked on' and then chipped off as splices go through...

I've had similar dark blue deposits in the gate area of my Westrex when running films that have been heavily chinagraphed.

I've usually found that such a build up of gunk in the gate will cause focus problems as reel ends approach.

I'd be checking the gate for build up if I were you

------------------
Uncle to JEDI Hunt,
honest!

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Mike Jones
Expert Film Handler

Posts: 108
From: Birmingham, MI, USA
Registered: Jul 2000


 - posted 07-20-2001 01:33 PM      Profile for Mike Jones   Email Mike Jones   Send New Private Message       Edit/Delete Post 
No, I have been checking the gate the build-up like you mentioned and I know that isn't it. It happens consistently throughout the show. It must be something too tight in the gate, but what that is I can not figure out.

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Dave Macaulay
Film God

Posts: 2321
From: Toronto, Canada
Registered: Apr 2001


 - posted 07-23-2001 09:07 AM      Profile for Dave Macaulay   Email Dave Macaulay   Send New Private Message       Edit/Delete Post 
There isn't much anything in the gate that can give off filings. No moving parts except the film, and it isn't going to grind off metal.
If something very nasty is happening in the shutter area some crap might get through the aperture, but not likely.
Check around the moving parts. The sprocket traps are probably maladjusted or bent. The intermittent trap is the most likely culprit.
I may even be a loose intermittent sprocket - is that one pinned or clamped? - or a failing intermittent shaft bearing.
Make sure it really is metal, the parts that can usually be ground up are all steel so a magnet will help. Something real bad has to happen for the alloy case to be worn at! Stuff powdered off the film can look very metallic, especially any photogard-like coating that is inadvertently put on/in the sprocket holes.

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