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This topic comprises 2 pages: 1 2
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Topic: So What Do You Do When A Bulb Explodes?
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Leo Enticknap
Film God
Posts: 7474
From: Loma Linda, CA
Registered: Jul 2000
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posted 02-27-2002 03:30 PM
No.When a fuse blows in an electrical appliance, you don't (if you've got any sense) just replace it and carry on regardless. You attempt to identify why it blew, because 9 times out of 10 the fuse blowing is a symptom of an underlying problem (the tenth time it's an innocent power surge on the incoming supply, but never rely on that being the case). Replace the fuse without finding out what caused it to blow, and at the very least you'll get the same result again, but you also run the risk that next time the damage will be more severe. The same applies to lamps - the main difference being that blowing up lamps all the time is pretty expensive compared to fuses. I'm assuming that your lamphouse mirror is still in one piece and that the igniter unit appears to be undamaged. In this case then at the very least inspect all circuit boards, connectors &c. visually for any obvious signs of damage. If you can't identify any obvious reason why it blew (e.g. the extract fan failed, or it's done about 30,000 hours), I'd suggest calling an engineer in. The one exploding lamp I ever had when I was a projectionist was eventually traced to a faulty ammeter - basically, it was saying 60 amps when in reality and without knowing it, we were running it at 100-110. Needless to say this was not obvious when we cleared up the wreckage from the explosion, but if we hadn't kept investigating until we got to the bottom of the matter we'd have blown up another lamp. So my advice would be, make every effort to find out what caused the explosion.
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Will Kutler
Phenomenal Film Handler
Posts: 1506
From: Tucson, AZ, USA
Registered: Feb 2001
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posted 02-27-2002 04:49 PM
Dustin,This topic has been discussed before. Leo and John are also correct. To add to the list: Bulbs should be inspected for damage or defects prior to installation. Also, applying excessive torque while installing may damage the quartz (bulb manufacturers talk about this) Another possibility could be that the lamp house door was opened prior to the required cool down time. I only had a bulb explode on me once. This is when I was lifting a brand new Perkin Elmer out of its box, it exploded in my had and made me jump a little . Thank God I was wearing the required safety gear and the bulb still had on it's protective wrapping!
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Dustin Mitchell
Phenomenal Film Handler
Posts: 1865
From: Mondovi, WI, USA
Registered: Mar 2000
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posted 02-27-2002 04:57 PM
Oh, I'm fairly certain I know why the lamp blew. One of two things, or possibly a combination of both:1) The autostrike board in this lamphouse (Strong Super Lume-X) has been non-functional for quite some time, thus necessitating the operator to always manually ignite the lamp by depressing the strike button at the top of the lamphouse. If I understand things correctly this put stress on the bulb. The parts to fix this have been sitting at the theatre for quite some time, but our service company almost never comes out on regular service calls. 2) I suspect the ampmeter was defective-as was Leo's case. It reads 60 Amps no matter how high or low the power supply is turned up. I brought it up to my tech during the last service call, but he said it was fine. *Stalks off muttering about how no one ever listens to him*
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Paul G. Thompson
The Weenie Man
Posts: 4718
From: Mount Vernon WA USA
Registered: Nov 2000
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posted 02-27-2002 06:24 PM
Dustin, as far as manual ignition is concerned, it would be stressful on the lamp if whoever was pressing the button gets a little carried away on how long it is held in.The ammeter mis-calibration has merit. I have seen some that were as far off as 15 amps. Most service techs will not sweep out the lamphouse. Nor will they change the bulb. Reason is, if the bulb blows up, there is just too much "finger pointing" on whose fault it was. If MTS does your service work, it is their policy NOT to change xenon bulbs. I have to side with MTS on that one. Don't get angry with your tech. He is simply following orders. Paul
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