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Author Topic: Projectors that put electricity back into the grid
Matthew Bailey
Master Film Handler

Posts: 461
From: Port Arthur,TX
Registered: Sep 2000


 - posted 10-01-2002 05:35 AM      Profile for Matthew Bailey   Email Matthew Bailey   Send New Private Message       Edit/Delete Post 
Most of us are familiar with solar equipment & other devices that put electricity back into the utility grid.,but what about projectors & other projection equipment? Film platter & projector motors could have a small generator attached or modify the motors so that part of the windings could generate AC or DC sent to a DC to AC inverter before sending it back into the utility grid thus lowering a theatre's electric bills. Also what do you do with the heat from a lamphouse? It could be used to provide hot water to the theatre.

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Steve Kraus
Film God

Posts: 4094
From: Chicago, IL, USA
Registered: May 2000


 - posted 10-01-2002 10:27 AM      Profile for Steve Kraus     Send New Private Message       Edit/Delete Post 
What chu thinkin, boy? Any generator you hook up to a motor, if you put a load on it, will load the motor that much more and draw more power from the line, equal to or greater than the power you get from the generator. The law of conservation of energy requires this. So does the no such thing as a free lunch law. Otherwise you'd have a perpetual motion machine.

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John Pytlak
Film God

Posts: 9987
From: Rochester, NY 14650-1922
Registered: Jan 2000


 - posted 10-01-2002 02:04 PM      Profile for John Pytlak   Author's Homepage   Email John Pytlak   Send New Private Message       Edit/Delete Post 
At the Grandview drive-in I worked at, we always welcomed the heat of those huge Ashcraft carbon arc lamps on cold nights in early spring and late fall. But we cursed them on hot summer nights.

It wouldn't have been too hard to plumb those water-cooled carbon jaws and projectors to heat the water going to the rest rooms.

------------------
John P. Pytlak, Senior Technical Specialist
Worldwide Technical Services, Entertainment Imaging
Research Labs, Building 69, Room 7525A
Rochester, New York, 14650-1922 USA
Tel: +1 585 477 5325 Cell: +1 585 781 4036 Fax: +1 585 722 7243
e-mail: john.pytlak@kodak.com
Web site: http://www.kodak.com/go/motion


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Steve Kraus
Film God

Posts: 4094
From: Chicago, IL, USA
Registered: May 2000


 - posted 10-01-2002 03:10 PM      Profile for Steve Kraus     Send New Private Message       Edit/Delete Post 
Do the codes still require outside venting of lamphouses? If ozone production has been eliminated then there's no reason that this could not be recirculated during the heating season and pumped outside during the summer.

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John Pytlak
Film God

Posts: 9987
From: Rochester, NY 14650-1922
Registered: Jan 2000


 - posted 10-01-2002 03:45 PM      Profile for John Pytlak   Author's Homepage   Email John Pytlak   Send New Private Message       Edit/Delete Post 
Ozone should be vented to the outside:
http://www.ehs.umaryland.edu/OSH/msds/july00.htm
http://www.ecosensors.com/pg5_0ozonesafetyusgov.html
http://www.ecosensors.com/pg5_2ozonesafetymsds.html
http://www.industrozone.com/health_&_safety_issues.htm

------------------
John P. Pytlak, Senior Technical Specialist
Worldwide Technical Services, Entertainment Imaging
Research Labs, Building 69, Room 7525A
Rochester, New York, 14650-1922 USA
Tel: +1 585 477 5325 Cell: +1 585 781 4036 Fax: +1 585 722 7243
e-mail: john.pytlak@kodak.com
Web site: http://www.kodak.com/go/motion


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Stephen Furley
Film God

Posts: 3059
From: Coulsdon, Croydon, England
Registered: May 2002


 - posted 10-01-2002 03:59 PM      Profile for Stephen Furley   Email Stephen Furley   Send New Private Message       Edit/Delete Post 
A fair number of cinemas in the uk, mainly single screen places running small lamps, e.g. 100 or 1600W do not have them vented. One larger example comes to mind, when it was open, the State, Grays, about 2,500 seats I think, had three projectors with Magnarcs, one still carbon, two with 2.5kW xenon conversions, which were not vented, I think these were the largest unvented lamps I have seen. The screen in this place was one of the largest in the country, they could really have used at least 4k. The carbon projector was vented, and I think the two spots and the Brenograph had hoods, but there was quite a strong smell of carbon fumes in the box when they had been running. Why the ducting had been removed from the two xenon projectors I don't know.

The David Lean in Croydon, recently built, very small, maybe 50 seats, has a pair of 100W xenons, and these are vented, so it doesn't always go by size.

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Daryl C. W. O'Shea
Film God

Posts: 3977
From: Midland Ontario Canada (where Panavision & IMAX lenses come from)
Registered: Jun 2002


 - posted 10-01-2002 05:27 PM      Profile for Daryl C. W. O'Shea   Author's Homepage   Email Daryl C. W. O'Shea   Send New Private Message       Edit/Delete Post 
Having a hot booth to return to after falling off the roof a couple of times changing the marquees in mid-January was always nice. Here in the city though, I don't think it actually gets cold enough to classify as Winter.

In the summer-time at the drive-in, onion rings seem to stay pretty warm while sitting on top of the Super Lum-X lamp houses. And like John did, I enjoy the heat of the booth while trying to run a show while it is snowing out in the fall.


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Scott Norwood
Film God

Posts: 8146
From: Boston, MA. USA (1774.21 miles northeast of Dallas)
Registered: Jun 99


 - posted 10-01-2002 07:12 PM      Profile for Scott Norwood   Author's Homepage   Email Scott Norwood   Send New Private Message       Edit/Delete Post 
I've worked in a booth with a pair of Kinoton FP-30s with 2kw bulbs without ventilation and, surprisingly, the booth didn't get very hot at all. These aren't "normal" 2kw xenons like one would use in a Christie or Strong lamphouse, however; they are physically smaller. Also, Kinoton machines have one switch to control both motor and lamp, so there was only one lamp running at a time.

I've also run several booths with two machines with 1kw and/or 500w lamps without ventilation; heat wasn't a major issue there, either. Of course all of these use modern (supposedly) ozone-free xenons.

I will soon have a carbon arc Super Trouper followspot (essentially the same thing as a Strong "Utility" lamphouse) running unvented in a large theatre, although it won't be run for more than a few minutes at a time (and, then, only occasionally) and will be on a theatre balcony, not an enclosed booth.

I'm not necessarily trying to suggest that any of these setups is optimal, just that the smaller lamps can be run unvented without adverse consequences for the operator, though lamp life probably suffers.

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Wes Hughes
Expert Film Handler

Posts: 175
From: Raleigh, NC, USA
Registered: Aug 2001


 - posted 10-01-2002 09:53 PM      Profile for Wes Hughes   Email Wes Hughes   Send New Private Message       Edit/Delete Post 
It has always been my understanding that even "ozone-free" lamps still produce some ozone.

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Frank Angel
Film God

Posts: 5305
From: Brooklyn NY USA
Registered: Dec 1999


 - posted 10-01-2002 09:57 PM      Profile for Frank Angel   Author's Homepage   Email Frank Angel   Send New Private Message       Edit/Delete Post 
First generation xenons, besides being as sensitive to vibrations as nitroglycerin, also produced dangerous levels of ozone, and those were the days of single screen booths. Imagine what the levels would be today with a dozen or more lamphouses running all day long?!

Newer generations of xenon lamp design have corrected much of those early problems, which unfortunately has led manufacturers to used the term "ozone free" quite loosely. Even the most modern xenon bulbs are not ozone free, and yes, a single bulb will give off low levels of the gas that is said (by someone) to be harmless, but that's looking at one bulb at a time. Given the nature of multiplex operation, rarely is a single bulb fired in most booths -- there are many of them and the ozone accumulation can be significant if it is not properly vented by a properly designed ventilation system.

Some years ago a civil suit was filed in Brooklyn against Cineplex-Odious and the management of the Alpine Theatre here because the venting system was inadequate and always in bad repair with management refusing to address the problem. The union projectionists were getting very ill. OSHA became involved and found very high levels of ozone as well as even more toxic gases. The case was settled, and the ventilation system was upgraded.

When a large multiplex is designed with a common booth, the idea of ozone-free bulbs becomes a real issue; proper ventilation needs to be part of the design, not an afterthought.

I believe that in NYC the building code for projection booths still requires that if the booth is going to have a ventilation system for the general booth area, it must be a separate system from the projectors which must always be vented. I think that is still on the books, but then again, the requirement for a licensed projectionist to be present in the booth at all times is also still on the books, but its a reg that management pretty much laughs at.

Frank

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Joe Redifer
You need a beating today

Posts: 12859
From: Denver, Colorado
Registered: May 99


 - posted 10-01-2002 10:05 PM      Profile for Joe Redifer   Author's Homepage   Email Joe Redifer   Send New Private Message       Edit/Delete Post 
I have 5 1600w lamps and 1 2000w lamp, all with ventilation and the booth gets incredibly hot!

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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 10-02-2002 04:08 PM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
Ozone is still produced during Lamp ignition by the spark gap and some hv flyoff

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David Graham Rose
Expert Film Handler

Posts: 187
From: Cambridge, UK
Registered: Sep 2002


 - posted 10-04-2002 03:08 PM      Profile for David Graham Rose   Email David Graham Rose   Send New Private Message       Edit/Delete Post 
The laws of conservation of energy states;

Energy can not be created, only tranformed from one form to another.

Therefore, by definition, a motor can not act as a generator with any gain in energy. However in the past, cinemas have used motor/generators to provide d.c. power from an a.c. supply instead of using a rectifier.

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Gerard S. Cohen
Jedi Master Film Handler

Posts: 975
From: Forest Hills, NY, USA
Registered: Sep 2001


 - posted 10-04-2002 03:54 PM      Profile for Gerard S. Cohen   Email Gerard S. Cohen   Send New Private Message       Edit/Delete Post 

David said:
<<Therefore, by definition, a motor can not act as a generator with any gain in energy.>>

True, but there is ongoing research into conserving energy in motor vehicles by utilising the energy of the moving mass during decelleration and braking to generate potential energy stored in batteries. Normally, braking produces heat and is wasteful of the energy it took to overcome inertia at starting and accellerating.
Almost since the invention of motorcars, magnetos, generators and alternators have been used to recharge the battery, driven by the gasoline engine itself. Driving similar generators from the wheels
on decellerating would be a further conservation, if storage of electrical energy permitted the use of electrical motors part time during the use of the vehicle.

Perhaps this research, and the frequent announcement that such a vehicle's production is imminent, is what suggested Matthew's posting of this thread?

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Daryl C. W. O'Shea
Film God

Posts: 3977
From: Midland Ontario Canada (where Panavision & IMAX lenses come from)
Registered: Jun 2002


 - posted 10-04-2002 04:50 PM      Profile for Daryl C. W. O'Shea   Author's Homepage   Email Daryl C. W. O'Shea   Send New Private Message       Edit/Delete Post 
Our solarcar drive motor uses re-gen to charge the lithium-ion batteries during 'braking', however it is only about 60% efficient (which is great considering the cells are only 17.5% efficient).

As for a projector, I don't think regenerating electricity for a few seconds off of the fly wheel would be worth the equipment expense.


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