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Author
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Topic: fly lofts and heating costs
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Richard C. Wolfe
Master Film Handler
Posts: 250
From: Northampton, PA, USA
Registered: Apr 2000
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posted 01-13-2003 11:30 PM
As the operator of a historic former vaudeville theatre with full stage facilities I have had to deal with the flyloft heating hassel for many many years. We still use our stage for live performances 10 to 15 times a year, and therefore can not permanently close off the flyspace. The loft is five stories tall, over twice the height of the auditorium, which of course it must be to fly the screen, curtains and any other backdrops or scenery used in a live show. The stage floorspace represents about 20% of the building, but due to the height it represents 33% of the cubic feet of the building. It does therefore, add a tremendous about to the heating cost of the building.
About thirty years ago when I was running the theatre on weekends only for a short period I decided to close the fire curtain during the week while the theatre was closed so that I would only be heating the auditorium and not the stage. I turned the thermostat down to 50 degrees during the week when closed. As the thermostat was located in the auditorium it was satisfied much quicker with the stage being closed off. As steam still went to the backstage radiators, there was still heat back there to the point that nothing would be in jeopardy of freezing. On the first Friday that I reopened I pulled the fire curtain up in mid afternoon to allow the theatre temperture to even itself before opening time. What happened then I was not prepared for to say the least. The warm air in the auditorium rushed through the proscenium arch and up into the flyloft with hurricane force. The cold air backstage rushed down and out into the auditorium with the same velocity. The stage curtain was literally blown into the auditorium and flapped against the ceiling. Luckily for me no damage was done to the curtain, and as the temperture adjusted the curtain settled back to where it belonged. A lesson learned... I never did that again.
If you want to keep the screen a proper distance from the seating, and therefore keep it on the stage, and keep the stage treatment in view, you can build a shadowbox around and over the screen. This is simply a wall behind the screen which turns at each end and proceeds forward until butting up against the proscenium wall. A ceiling is then installed over this boxed area and the screen, masking, and curtain are all usuable while most of the stage is sealed off from use and not stealing expensive heat. In order to limit the size of this box so as to keep heating costs down as much as possible, the stage speakers can be behind the wall with cutouts for the speakers to be set up against. I have seen this done successfully in many stage theatres with a tremendous savings in heating costs. Usually enough to pay for the cost of the shadowbox in less then one season.
My problem is that since we still use the stage, what can I do? I designed an insulated lightweight flyable wall to go behind the screen with holes for the speakers. Also hinged lightweight insulated walls to swing out from the proscenium to the flyable wall. The problem is how do I install a ceiling overhead with so many ropes and wires hanging all the curtain tracks, border lights etc. My plan calls for a batten with four hinged insulation panels, as we have three sets of overhead lines,that would be hung tight against the fire curtain. When up, the panels would be against the fire curtain, but when lowered they would bridge from the fire curtain back to the flyable wall behind the screen. The area between the panels where the overhead lines come through would have rubber or felt overlapping the openings thus sealing that area off as much as possible. A tiny space would of course be left for each line to go through. This plan is still on paper, as I still have yet to build it, but I think it is doable at rather small expense when compared to the rather large savings that hopefully will be had from constructing such.
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