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Author Topic: Lamp doesn't strike 2
Antonio Marcheselli
Phenomenal Film Handler

Posts: 1260
From: Florence, Italy
Registered: Mar 2000


 - posted 04-08-2003 03:40 AM      Profile for Antonio Marcheselli   Author's Homepage   Email Antonio Marcheselli   Send New Private Message       Edit/Delete Post 
Hi everyone.

Yes, I'm still fighting with the same problem! I have a Cinemeccanica lamphouse that is burning lamps.
Lamps become prematurely black, and have problems at striking, particularly when hot.

This time we had the opportunity to check the amperes with an ammeter clamp. When the Cinemeccanica's ammeter says 100A, the ammeter says 148A. The voltage says 32V.
If we set the V at 30 the Amperes are at 135A. 3k lamps should stays at 100A...

Is there that I can deduce from this?

Bye
Antonio

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Michael Schaffer
"Where is the
Boardwalk Hotel?"

Posts: 4143
From: Boston, MA
Registered: Apr 2002


 - posted 04-08-2003 06:11 AM      Profile for Michael Schaffer   Author's Homepage   Email Michael Schaffer   Send New Private Message       Edit/Delete Post 
Yes, Antonio, you can deduct the costs for all those Xenon lamps from your quarterly budget [Eek!] [Razz] [evil] [sex] [thumbsup] [Cool] [Smile]
Where exactly did you measure? Have you checked that all connections in the currency path are proper and tight?
Lamphouses have NO RAM!

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Sam Hunter
Jedi Master Film Handler

Posts: 779
From: West Monroe, LA, USA
Registered: Jan 2002


 - posted 04-08-2003 08:39 AM      Profile for Sam Hunter   Email Sam Hunter   Send New Private Message       Edit/Delete Post 
Antonio, what model lamphouse do you have? What type bulb are you using and what kind of rectifier are you using?
It wouldn't really be a connection issue would it? The current is apparently too high on the lamphouse. Is it possible that you are having rectifier issues? Maybe a diode or filter has been gone south. I dont know much about Xenon lighting systems and lamp specs but if your handheld meter is correct and you are measuring in the correct place then maybe the regulation device has failed. I would hit the manual and see what the operating specs are and go from there.
Good luck Antonio.

[ 04-08-2003, 07:39 PM: Message edited by: Sam Hunter ]

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Daryl C. W. O'Shea
Film God

Posts: 3977
From: Midland Ontario Canada (where Panavision & IMAX lenses come from)
Registered: Jun 2002


 - posted 04-08-2003 10:39 AM      Profile for Daryl C. W. O'Shea   Author's Homepage   Email Daryl C. W. O'Shea   Send New Private Message       Edit/Delete Post 
Sounds like the built-in ammeter doesn't work too well. Adjust the rectifier using the clamp meter so that you've got the correct operating current (100A).

Blackened envelopes and early failure are certainly results of running a lamp at 50 amps over its intended operating current.

If you did add more RAM, would you see a performace increase? Couple fl maybe?

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Antonio Marcheselli
Phenomenal Film Handler

Posts: 1260
From: Florence, Italy
Registered: Mar 2000


 - posted 04-08-2003 06:48 PM      Profile for Antonio Marcheselli   Author's Homepage   Email Antonio Marcheselli   Send New Private Message       Edit/Delete Post 
Sorry for the typo on my previous message! [Smile]

Lamp is Osram 3k, Lamphouse is Cinemeccanica 7040H/7 and Rectifier is IREM G3.

Let's suppose that the lamphouse ammeter isn't working properly. So why at 30V I see 140A (on my ammeter, not build-in)? Shouldn't I see about 100A?

The lamp has always difficult to strike when hot.

I've changed the diodes this summer. Do you believe that it could be a capacitor issue?

Michael, I measure at the cable going from the rectifier to the lamphouse.

Bye!
A

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Sam Hunter
Jedi Master Film Handler

Posts: 779
From: West Monroe, LA, USA
Registered: Jan 2002


 - posted 04-08-2003 07:37 PM      Profile for Sam Hunter   Email Sam Hunter   Send New Private Message       Edit/Delete Post 
I checked on the specs on this type lamp and 32 volts is too high and current will follow accordingly. I checked on the IREM G3 supply and found this information:
http://www.irem.it/en/Rps/RPSset.htm

Anyway, it looks like you need to back off on your voltage feeding that lamp. If you can drop your voltage down to 28-29 volts your current should drop to nominal levels.
My .02 cents worth.

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Rick Long Jr
Expert Film Handler

Posts: 211
From: Toronto, Canada
Registered: Jul 2000


 - posted 04-08-2003 09:38 PM      Profile for Rick Long Jr   Email Rick Long Jr   Send New Private Message       Edit/Delete Post 
Like Daryl says, you need to back off the current to 100A. It's not uncommon for Cinemeccanica Ammeters to lie to you. Trust the clamp-on ammeter. Don't worry about the voltage, just turn the "steering wheel" on the rectifier counterclockwise, until you hit 100A. The voltage will incidentally fall as well to probably in the 27-30 range. You will continue to kill bulbs prematurley if you run 50 amps hot!
By the way, what kind of clampmeter are you using? I have the Fluke 336. Good for up to 600Amps DC [thumbsup]

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Michael Schaffer
"Where is the
Boardwalk Hotel?"

Posts: 4143
From: Boston, MA
Registered: Apr 2002


 - posted 04-09-2003 06:23 AM      Profile for Michael Schaffer   Author's Homepage   Email Michael Schaffer   Send New Private Message       Edit/Delete Post 
Probably in addition to the miscalibration of the amp meter, there is a loose or burnt connection somewhere in the current path.

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Antonio Marcheselli
Phenomenal Film Handler

Posts: 1260
From: Florence, Italy
Registered: Mar 2000


 - posted 04-09-2003 06:47 AM      Profile for Antonio Marcheselli   Author's Homepage   Email Antonio Marcheselli   Send New Private Message       Edit/Delete Post 
Thanks to all suggestions.

I'll try to set the current for 100A. Last time the lamp didn't strike at that tension/current but it was already "burned".

Is there a way to set the shakemeccanica ammeter?

Bye

Antonio

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Michael Schaffer
"Where is the
Boardwalk Hotel?"

Posts: 4143
From: Boston, MA
Registered: Apr 2002


 - posted 04-09-2003 10:15 AM      Profile for Michael Schaffer   Author's Homepage   Email Michael Schaffer   Send New Private Message       Edit/Delete Post 
Do not forget to check the entire electrical path for loose contacts!!!!
Also check if the lamphouse has enough RAM.

And report to my thread at the top of Film-Yak!

[ 04-11-2003, 07:35 PM: Message edited by: Michael Schaffer ]

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Rick Long
Jedi Master Film Handler

Posts: 759
From: Toronto, Ontario, Canada
Registered: Nov 1999


 - posted 04-09-2003 10:47 PM      Profile for Rick Long   Email Rick Long   Send New Private Message       Edit/Delete Post 
If the ammeter is not too far damaged, you can reset the "zero-adjust" screw in the ammeter to agree with your clamp-on at 100 amps or whatever the required bulb current is. It may not zero properly, but when it sez 100 AMPS it means 100 AMPS.

More than likely, from my experience with Cinemeccanica, however, you will find burnt contacts on or around the shunt. This will definetly have an effect on the the voltage dropped by the shunt which feeds the ammeter.

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Randy Stankey
Film God

Posts: 6539
From: Erie, Pennsylvania
Registered: Jun 99


 - posted 04-09-2003 10:58 PM      Profile for Randy Stankey   Email Randy Stankey   Send New Private Message       Edit/Delete Post 
quote:

Michael Schaffer: Do not forget to check the entire electrical path for loose contacts!!!!

It's a good idea to check all your power supply wires for loose, burned or corroded connections every time you change the xenon lamp.

BTW: No Michael, I think he's got plenty of RAM! He probably just has installed PC-100 where he needs to have PC-133.

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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 04-11-2003 06:05 PM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
On many meter shunts the leads going to the meter itseld can be moved to calibrate the meter

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