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Author Topic: QSC DCP processors coax (S/PDIF) input reversed
Steve Guttag
We forgot the crackers Gromit!!!

Posts: 12814
From: Annapolis, MD
Registered: Dec 1999


 - posted 11-08-2018 08:42 PM      Profile for Steve Guttag   Email Steve Guttag   Send New Private Message       Edit/Delete Post 
How many people are using the QSC DCP line of Digital Cinema Processors? Of you that do, how many are using the S/PDIF input (RCA type coax) for alternative content?

Of that group, how many are just using consumer based equipment like a DVD or Blu-ray player with a short RCA/RCA connector/cable? Is your player grounded?

We've stumbled upon what is likely a mistake in design whereby the RCA connector on these units are wired such that the center pin is grounded and the shell is what carries the signal. If your source equipment is grounded (particularly true if professionally based) then your results will likely be erratic, if it works at all. One can make an RCA phase inverter to get around the issue.

I know we didn't pick it off until we were using a professional HDMI/VGA extender over CAT cable where things were well grounded and didn't work. We didn't think about the DCP design because we hadn't had issues before either.

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Leo Enticknap
Film God

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From: Loma Linda, CA
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 - posted 11-10-2018 01:30 PM      Profile for Leo Enticknap   Author's Homepage   Email Leo Enticknap   Send New Private Message       Edit/Delete Post 
I installed a DCP300 a few months ago, but did not hook up any alternative content (this wasn't part of the job as specified by the customer).

It could have been a manufacturing or QC glitch in that one specific unit, rather than a design issue: someone just got confused at the end of a long shift, and soldered the wrong wire to the wrong pin. If anyone else has access to a unit, it would be interesting to look at it and see if these poles are reversed. If they are, it would suggest, as you suspect, that they got crossed on the schematic, CAD file, or whatever document was used to inform the manufacturing process. If they're not, it would suggest that there is a bug in your unit that, for whatever reason, wasn't caught in QC.

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Carsten Kurz
Film God

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From: Cologne, NRW, Germany
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 - posted 11-10-2018 01:40 PM      Profile for Carsten Kurz   Email Carsten Kurz   Send New Private Message       Edit/Delete Post 
Did anyone ever open a DCPxxx and had a look at how that RCA socket is actually connected internally? If it sits on a PCB, it has to be a design error. If there is a cable, there may be a connector that has been plugged or wired the wrong way, and there should be a way to correct this.

Wondering wether Harold can take this question to QSC's tech support/developers directly.

- Carsten

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Steve Guttag
We forgot the crackers Gromit!!!

Posts: 12814
From: Annapolis, MD
Registered: Dec 1999


 - posted 11-10-2018 01:42 PM      Profile for Steve Guttag   Email Steve Guttag   Send New Private Message       Edit/Delete Post 
Leo,

Nope, it is a confirmed hardware mistake (affects ALL DCP units, regardless of model or manufacture date). I've been informed (since making my post and also informing the manufacturer) that a tech bulletin is to be coming and they indicated that there will be a "fix" for it too though those details were not shared with me. For that, I would leave it for the manufacturer (QSC) to explain and distribute. The purpose of my post was merely to inform others that may have inadvertently stumbled upon this in the field and may not have understood why the port wasn't working reliably.

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Carsten Kurz
Film God

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From: Cologne, NRW, Germany
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 - posted 11-10-2018 01:47 PM      Profile for Carsten Kurz   Email Carsten Kurz   Send New Private Message       Edit/Delete Post 
How long are these in the market?

I think I never saw one of these in germany, although I know one cinema using them a couple of years ago.

There are easy ways around this issue, but sometimes it's funny how long it takes a flaw to go public.

- Carsten

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Harold Hallikainen
Jedi Master Film Handler

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From: Denver, CO, USA
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 - posted 11-10-2018 04:46 PM      Profile for Harold Hallikainen   Author's Homepage   Email Harold Hallikainen   Send New Private Message       Edit/Delete Post 
I never had the opportunity to work on the DCP series, just the JSD series. I imagine that when the schematic symbol and footprint for the connector were first being defined in the CAD system, a couple pins got reversed. It would be interesting to know if this issue also made it to other products since part libraries are generally shared. While release test procedures are very extensive, there's always something else to check for. Good catch, Steve!

Harold

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Steve Guttag
We forgot the crackers Gromit!!!

Posts: 12814
From: Annapolis, MD
Registered: Dec 1999


 - posted 11-10-2018 06:50 PM      Profile for Steve Guttag   Email Steve Guttag   Send New Private Message       Edit/Delete Post 
It wasn't so much a "catch" as "Why doesn't this damn thing work reliably, it does elsewhere!" In truth, my boss, Neal caught it and rewired a coax, in the field, to reverse the polarity!!!

Any of our other sites using this processor, I'll put a polarity switcher via a male/female connector with the wires crossed so it will be plug-n-play.

As someone that did design hardware (PCBs), I'm sure Harold is correct. It is pretty easy to do. You define a schematic symbol for a piece and in that symbol you define pin 1 on up (I generally always made pin-1 square for THD) to also aid in it). Then you define the actual component that will be on the PCB and again, you define the pins and that is when the two get matched up.

Another one that can get you is mirror (x or y flips). This is particularly true with Dsubs where they look the same in correct or mirror orientation (just the gender changes) but if you aren't careful, you could get a male connector wired female (or vice-versa).

The layout person has the added reality that they will work on both sides (of each layer, in a multi-layer board) so seeing something flipped isn't necessarily uncommon, yet correct, including writing where you want the bottom layer to "read" correctly.

I am in no way trying to embarrass anyone here. It is strictly for information for those that might have problems in the field. As some have pointed out...how long did it take for this to show up? I think it is dumb luck because I'm sure most don't have anything connected to it and those that do have something that is typically not grounded so it wouldn't show itself.

I ran into a similar thing on a Panastereo piece (CM230EX monitor) where pin 1 on an RS232 connector was referenced instead of Pin-5 (one of those simple x-flip mistakes). If you were in the same rack as the unit, you'd likely not notice because everything is probably using the same ground reference. But if the thing controlling is isn't or is totally floating, then there is no return path for the RS232 and it wouldn't work. A simple mistake with a simple fix but easy to get through QC.

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Leo Enticknap
Film God

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From: Loma Linda, CA
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 - posted 11-10-2018 08:53 PM      Profile for Leo Enticknap   Author's Homepage   Email Leo Enticknap   Send New Private Message       Edit/Delete Post 
quote: Steve Guttag
I've been informed (since making my post and also informing the manufacturer) that a tech bulletin is to be coming and they indicated that there will be a "fix" for it too though those details were not shared with me. For that, I would leave it for the manufacturer (QSC) to explain and distribute.
Short of shipping them to Costa Mesa for a factory fix (something you're not likely to want to do if your processor is in daily use at your theater), the only option I can think of for units already in the field would be the one your boss came up with: to offer to supply an RCA coaxial cable with the poles swapped at one end (or a male to female adapter that does the swapping).

I'm guessing that this hasn't been discovered until now because the S/PDIF and TOSlink nonsync jacks are little used features on a typical cinema audio processor. I used the latter for a CD player for nonsync on the Egyptian's AP20, but am guessing that most installers wouldn't bother, and just go with a stereo analog RCA pair. I'd always go for optical over coax given the choice, because it avoids all EMI issues and the sort of problem you encountered.

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Steve Guttag
We forgot the crackers Gromit!!!

Posts: 12814
From: Annapolis, MD
Registered: Dec 1999


 - posted 11-11-2018 07:41 AM      Profile for Steve Guttag   Email Steve Guttag   Send New Private Message       Edit/Delete Post 
I think the bulk of the systems that use the coax input (no optical on the DCP series) are for Blu-ray players that lack analog outputs (a very high percentage now). Providing that those players are ungrounded (as most consumer equipment is with just 2-prong AC inputs) and possibly using transformer coupled outputs (possible though less likely since transformers cost money and consumer gear often is value engineered), people haven't hit upon it.

The fix is simple enough, in terms of making a polarity flipping adapter. I'd say the harder question for QSC is what to do for new units. Are you really going to "Rev" the fiberglass on a mature product like the DCP where the percentage of complaints is miniscule (with respect to the Coax input, at least). Do you spend the time/money on a modification to all new units for again the off chance of the right circumstances that show the problem? Or do you document it and, if the customer requests, provide an adapter that corrects the problem on an as-needed basis? I think this option is what will be chosen. Again, I have zero knowledge of this, it is just my guess.

I think people will start migrating to the DPM line of processors and QSYS like of DSP processors rather than continue with the DCP line, not because of this problem but because the newer processors will better fit their needs and cost-effectiveness. The DCP line is now a bit mature and based on really their last generation of equipment, like Basis (it is only Cobranet capable, not Dante or AES67) and Cobranet has fast fallen by the wayside...unfortunately, since Cobranet is about as rock solid as network audio gets. But it is VERY mature now.

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Leo Enticknap
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 - posted 11-11-2018 10:50 AM      Profile for Leo Enticknap   Author's Homepage   Email Leo Enticknap   Send New Private Message       Edit/Delete Post 
quote: Steve Guttag
I think the bulk of the systems that use the coax input (no optical on the DCP series) are for Blu-ray players that lack analog outputs (a very high percentage now).
Why wouldn't you use the HDMI in that situation? You can take eight channels of PCM that way, whereas S/PDIF or TOSlink gives you the bandwidth for two of uncompressed, only allowing more if you take the audio out of the player using a compressed codec (e.g. AC3 or DTS), and decode it in the processor.

The only situation in which I'd use S/PDIF or TOSlink for BD audio is if the player didn't have 7.1 analog out, and/or the processor could not accept HDMI audio in. The DPM300 falls into that category (and furthermore lacks an optical input, according to the specs page), as does the CP750, so you're probably right in that some users could want the S/PDIF input for a DVD/BD player.

But if it were me, I'd try to dissuade someone from making that choice of processor if they wanted to use it in an installation that was going to play DVDs or BDs more than once in a blue moon. I don't know if the DCP line can decode AC3 or DTS, but if it can't, then if you choose this processor, either you're stuck with L/R stereo, or you'd have to use an external HDMI to AES converter, and use AES channels 9 through 16 for the input.

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Steve Guttag
We forgot the crackers Gromit!!!

Posts: 12814
From: Annapolis, MD
Registered: Dec 1999


 - posted 11-11-2018 02:18 PM      Profile for Steve Guttag   Email Steve Guttag   Send New Private Message       Edit/Delete Post 
The DCP doesn't handle DTS or Dolby but will do a prologic decode. Your HDMI scheme presumes that there is a device that has an HDMI input (like an IMB/IMS). Then again, using an IMB for its HDMI input is awkward since it has to be switched to somehow (some require you run a "show" that switches the input. And some, like the CAT745, you also have to change color space.

The new QSC DPMs have an HDMI option as does QSYS and they can decode Dolby and DTS.

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Leo Enticknap
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 - posted 11-11-2018 02:53 PM      Profile for Leo Enticknap   Author's Homepage   Email Leo Enticknap   Send New Private Message       Edit/Delete Post 
quote:
Steve Guttag]Your HDMI scheme presumes that there is a device that has an HDMI input (like an IMB/IMS).
Are there any d-cinema projectors out there that have no means at all of getting DVI or HDMI into them? All the Series 1 models that I've encountered won't do HDCP and require the use of an external HDCP zapper if you want to hook a DVD/BD player to them, but I've never encountered a projector that you can't get HDMI or DVI into at all.

quote: Steve Guttag
Then again, using an IMB for its HDMI input is awkward since it has to be switched to somehow (some require you run a "show" that switches the input. And some, like the CAT745, you also have to change color space.
True, but that switching can all be automated down to a one-click by the operator. And using S/PDIF for the audio wouldn't make that any simpler, because you still have the video to take care of.

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Steve Guttag
We forgot the crackers Gromit!!!

Posts: 12814
From: Annapolis, MD
Registered: Dec 1999


 - posted 11-11-2018 03:21 PM      Profile for Steve Guttag   Email Steve Guttag   Send New Private Message       Edit/Delete Post 
Getting HDMI to the projector's DVI input doesn't address the sound. As for getting it into the IMS...no, it isn't just a single button for them, unless it is the Barco ICMP. And note, that isn't a cut and dried ride either. Barco has HDMI come out channel for channel on HDMI so BLs and BRs come out on channels 7 and 8...something DCPs often have HI/VI on while 11 and 12 have the back surrounds.

I'd much rather deal with the audio separately since, no matter how you cut it, you are likely going to have to specially configure the HDMI or require two events to get all configured.

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Carsten Kurz
Film God

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From: Cologne, NRW, Germany
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 - posted 11-11-2018 03:26 PM      Profile for Carsten Kurz   Email Carsten Kurz   Send New Private Message       Edit/Delete Post 
quote: Steve Guttag
The new QSC DPMs have an HDMI option as does QSYS and they can decode Dolby and DTS.
http://www.film-tech.com/ubb/f2/t005129.html

'We ordered in 3 QSC DPM 100H processors and were going to put in a client's home. Turns out we had some issues with consumer content going through them.'

Do we know what these problems are?

- Carsten

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Leo Enticknap
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 - posted 11-11-2018 04:45 PM      Profile for Leo Enticknap   Author's Homepage   Email Leo Enticknap   Send New Private Message       Edit/Delete Post 
quote: Steve Guttag
As for getting it into the IMS...no, it isn't just a single button for them, unless it is the Barco ICMP.
With an external automation system in use (either one specifically designed for movie theaters such as, dare I say it, ours, or one for a/v installations and high end home theaters such as Crestron, AMX or Q-Sys), the two or three switching operations involved in routing HDMI through an IMB can be combined into a one-cue or one-press as far as the end user is concerned. That is how the vast majority of our installations do it.

I'm not arguing with you that HDMI is a pain in the bum to use in a professional theater installation, but to make one able to play DVDs or BDs it's almost unavoidable (are there any disc players in existence that have an HD-SDI output?), and does at least have the advantage of allowing you to take eight channels of uncompressed PCM audio out of a consumer-grade player.

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