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Author Topic: exhaust fan battery backup
Frank Cox
Film God

Posts: 2234
From: Melville Saskatchewan Canada
Registered: Apr 2011


 - posted 11-13-2018 12:17 AM      Profile for Frank Cox   Author's Homepage   Email Frank Cox   Send New Private Message       Edit/Delete Post 
On the (thankfully rare) occasions that the power goes off when I'm playing a movie, I always think that it would be wonderful if I had some kind of a battery backup on the exhaust fan that sucks air out of my lamphouse so the lamp doesn't just sit there in the heat.

The exhaust fan that I have is mounted on the ceiling and looks something like this:

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I just have an ordinary light switch on the wall to turn that fan on and off.

Can anyone suggest the easiest way to get a battery backup into a setup like that?

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Monte L Fullmer
Film God

Posts: 8367
From: Nampa, Idaho, USA
Registered: Nov 2004


 - posted 11-13-2018 04:09 AM      Profile for Monte L Fullmer   Email Monte L Fullmer   Send New Private Message       Edit/Delete Post 
You can just disconnect the flex from the top of the unit and let the internal fans push the heat out for the time being.

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Chris Markiewicz
Expert Film Handler

Posts: 209
From: Glenaviegh, County Tipperary, Ireland
Registered: Aug 2002


 - posted 11-13-2018 06:17 AM      Profile for Chris Markiewicz   Email Chris Markiewicz   Send New Private Message       Edit/Delete Post 
If you just need cooldown backup power maybe a good-sized UPS for that circuit? It only needs to provide power for about 10 to 15 minutes to cool the bulb.

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Leo Enticknap
Film God

Posts: 7474
From: Loma Linda, CA
Registered: Jul 2000


 - posted 11-13-2018 07:42 AM      Profile for Leo Enticknap   Author's Homepage   Email Leo Enticknap   Send New Private Message       Edit/Delete Post 
The first thing you need to figure out is what the power consumption of the fan is. If there isn't a data plate on it that tells you, a gizmo such as this one will.

Then you need to decide how long you want it to keep running if the power goes out. Let's say for example that the fan draws 2 amps (or 240 watts) and you want to keep it running for ten minutes. You then need to look for a UPS unit that can deliver two amps of line current for ten minutes. [url=https://www.amazon.com/dp/B0779LDRWZ/ref=sspa_dk_detail_3?psc=1&pd_rd_i=B0779LDRWZ&pf_rd_m=ATVPDKIKX0DER&pf_rd_p=f0dedbe2-13c8-4136-a746-4398ed93cf0f&pd_rd_wg=rXLws&pf_rd_r=RC1Q9MKWCFH1B1XVG84Z&pf_rd_s=desktop-dp-sims&pf_rd_t=40701&pd_rd_w=ND5QJ &pf_rd_i=desktop-dp-sims&pd_rd_r=707f748c-e749-11e8-8227-afb9b27696c9]This one[/url] claims to be good for 68 minutes at 100w, and so would be more than adequate for our example.

That having been said, UPS units are useless if either an automated safe shutdown sequence is initiated if the power goes out, or there is someone in the booth to do this manually. This means initiating the shutdown sequence of the projector (including lamp) and server, then cutting the fans after a predetermined interval. A PC connected to the UPS by USB that detects a power outage that way and then sends IP commands to the various devices would work. Some more sophisticated UPS units have serial and/or GPIO outputs, too, which could work directly with an automation controller to achieve the same thing.

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Monte L Fullmer
Film God

Posts: 8367
From: Nampa, Idaho, USA
Registered: Nov 2004


 - posted 11-13-2018 05:17 PM      Profile for Monte L Fullmer   Email Monte L Fullmer   Send New Private Message       Edit/Delete Post 
Sorry, I was taking the post as if a power drop in the exhaust fan circuit, not the entire building. Yes, a UPS would probably help.

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Marcel Birgelen
Film God

Posts: 3357
From: Maastricht, Limburg, Netherlands
Registered: Feb 2012


 - posted 11-14-2018 03:54 AM      Profile for Marcel Birgelen   Email Marcel Birgelen   Send New Private Message       Edit/Delete Post 
For equipment running on 12V, 24V or 48V I've used ordinary automotive lead batteries in combination with battery chargers in the past.

The problem will be getting a DC fan in the correct range and for this specific application. So the best bet is to connect the fan to an UPS, maybe a small UPS, you don't need a lot of kVA to keep the fan running for 15 or so minutes.

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Tony Bandiera Jr
Film God

Posts: 3067
From: Moreland Idaho
Registered: Apr 2004


 - posted 11-14-2018 08:09 PM      Profile for Tony Bandiera Jr   Email Tony Bandiera Jr   Send New Private Message       Edit/Delete Post 
Good idea to back up the main exhaust fan on a UPS, but a very important warning:

Make absolute certain that the UPS is a "True sinewave" output!

Common motors will not take kindly to the normal "modified sinewave" outputs of a typical UPS. The stepped waveform puts uneven current stresses on the motor...if you're lucky, the motor will only run hot and trip out its thermal overload protection. The usual outcome is a burned-up motor, shorted motor windings, and often catastrophic damage to the UPS itself.

You also MUST oversize the UPS to allow for the startup current of the motor, otherwise the UPS will shut down when the motor tries to start (or will blow internal fuses.)

A much safer and better bet would be a small generator (even the $400, 3200w one from Harbor Freight will do nicely) that you can quickly connect to the exhaust fan either by "cord and plug" or one of the small transfer panels available... THIS ONE would be ideal for this application. (You can find similar ones in Canada through your stores up there.)

I guess I would amend my advice to forget the UPS, one of the right specs and size would probably cost more than a generator and the transfer switch I linked above..and would be less reliable IMHO.

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Carsten Kurz
Film God

Posts: 4340
From: Cologne, NRW, Germany
Registered: Aug 2009


 - posted 11-15-2018 07:10 AM      Profile for Carsten Kurz   Email Carsten Kurz   Send New Private Message       Edit/Delete Post 
Why not have a common UPS for projector head (if applicable, not all projectors offer split supplies) and exhaust fan?

Our system does that.

That said, I think if the bulb goes off, there is not much further heat that needs to be extracted. I would think that the exhaust fan will run off slowly, not stop immediately, so the peak will still be extracted, and then the bulb will not contribute much more. Keep in mind, whatever you are adding, might become an additional single point of failure.

- Carsten

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Gordon McLeod
Film God

Posts: 9532
From: Toronto Ontario Canada
Registered: Jun 99


 - posted 11-15-2018 07:35 AM      Profile for Gordon McLeod   Email Gordon McLeod   Send New Private Message       Edit/Delete Post 
All motorsthat are CSA approved made after 2000 must be invertor drive approved because almost all motor drives are a very choppy mess

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Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 11-15-2018 10:22 AM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
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This one would run it for around 8 to 10 hours or a full screening day. Along the wall behind that guy are rows and rows of batteries. This is just the inverter cabinet. This is at a transmitter site and is used to keep 14 high power DTV transmitters on the air for the ten minutes it takes to warm up this generator.... A UPS for an Imax booth is very similar in size to this.

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Leo Enticknap
Film God

Posts: 7474
From: Loma Linda, CA
Registered: Jul 2000


 - posted 11-16-2018 03:02 PM      Profile for Leo Enticknap   Author's Homepage   Email Leo Enticknap   Send New Private Message       Edit/Delete Post 
So if you wanted to perform an electric chair mass execution during a power outage, you'd be all set with one of these rigs!

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Mark Gulbrandsen
Resident Trollmaster

Posts: 16657
From: Music City
Registered: Jun 99


 - posted 11-16-2018 04:57 PM      Profile for Mark Gulbrandsen   Email Mark Gulbrandsen   Send New Private Message       Edit/Delete Post 
Well... It's 440 volt 3=Phase!! Should do that job adequately...

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Frank Cox
Film God

Posts: 2234
From: Melville Saskatchewan Canada
Registered: Apr 2011


 - posted 11-16-2018 05:01 PM      Profile for Frank Cox   Author's Homepage   Email Frank Cox   Send New Private Message       Edit/Delete Post 
"And did you enjoy the movie, Mr. Smith?"

"I got a big charge out of it, thanks."

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