Originally posted by Ryan Gallagher
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JJ Lower Pad Roller Assembly (removal for a stuck one)
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Got her out. No parts were harmed by WD40 in the process. ;-)
I rotated the film stripper out of the way and removed the lower holdback sprocket, pushed it's shaft mostly in (to the limit of the flywheel (to avoid damage to it or the pad rollers in the fight). Then with a little more confidence nothing was going to be harmed, I was able to make the assembly shaft rotate slightly clockwise past it's "open" indent, and then visa versa counter clockwise, working it back and forth in careful increments until it had given up enough to let me pull it out normally.
Though many rags and qtips were harmed in the process of cleaning the pad roller shafts, axels, and end faces. Even the retention clip had quite a build up on it. Perhaps old graphite powder, or just grime.
Everything cleaned and restored (pad rollers in same orientation) and 2 film-spacing reset for 35mm (our next format screening). Opted to leave the shafts "dry" this time, will monitor their operation and consider if they still could benefit from a lubricant or not.
Will find out if the cleaning solved the stubborn pad roller issue after it sits for a bit. Only was sticking after being idle for a while, so will know tomorrow.
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Grime in second photo was just the first wipe of a single shaft. I have no idea when this was last serviced, but apparently a moon ago or two. Kept wiping with ISO until towels/rags were coming up clean. Same for inside axels with qtips.
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It's too bad they pressed the two shafts into the round rotating circular piece, upper is similar, because the only thing I'd do yet is polish them up with garnet paper in a lathe. You might put it in a vise and see-saw the garnet paper around a few times, as far as I can see, that's the only way to attempt to polish them.
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Originally posted by Mark Gulbrandsen View PostIt's too bad they pressed the two shafts into the round rotating circular piece, upper is similar, because the only thing I'd do yet is polish them up with garnet paper in a lathe. You might put it in a vise and see-saw the garnet paper around a few times, as far as I can see, that's the only way to attempt to polish them.
Maybe something like these 3M polishing papers?... 400-8000 grit
https://www.stewmac.com/luthier-tool...ishing-papers/
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Originally posted by Mark Gulbrandsen View PostPerhaps the green and the gray... Garnet comes in 400, 500, and 600... Most machine shop supply places stock actual garnet paper, even a full stocking Ace Hardware usually has it.
EDIT: Okay the differences are the abrasive material. Garnet for all things including metal. Emory (Corundum) for metal. "Sand" for wood and plastic.
I had some electricians emory cloth already, but only one grit, definitely too course for polishing steel.Last edited by Ryan Gallagher; 10-02-2024, 06:02 PM.
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The 600 garnet will give a pretty good polish by itself. But you can only polish so much. If you over do it, the roller OD and shaft size end up with too much clearance. Sometimes galling is so bad, the shafts have to be replaced. For those, if Brad doesn't have new shafts, then you have to visit a grinding shop.Last edited by Mark Gulbrandsen; 10-03-2024, 01:21 AM.
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